Frequently Asked Questions

How Do I Choose Between a Thermal Oxidizer and a Catalytic Oxidizer?

Thermal and catalytic oxidizers both treat contaminant-bearing vapor streams by oxidizing suitable compounds, but they operate differently. A thermal oxidizer generally relies on a higher treatment temperature, while a catalytic oxidizer uses a catalyst to support oxidation at a lower operating temperature.

Important Selection Factors

  • The contaminants and expected concentration range
  • Required airflow and vacuum level
  • Moisture, particulates, and other materials in the vapor stream
  • Whether any compounds could interfere with or damage the catalyst
  • Available fuel and electrical service
  • Required destruction or discharge criteria
  • Air-permit conditions and monitoring requirements
  • Expected project duration and operating cost

A catalytic system may reduce the temperature and energy required for a compatible vapor stream. A thermal system may be preferred when catalyst compatibility is uncertain or when the application benefits from a non-catalytic treatment process. The final selection should be based on project data and applicable permit requirements.

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